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Caustic Recovery Plant (CRP)
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Mercerising Machine
Mercerising speed: average
m/day.
Maximum
m/min.
Average quantity of fabrics:
m/day.
width:
m
Weight:
g/m2
Production Time:
h/day,
days/month,
dry fabrics:
kg/h
with
ltr weak lye / kg dry fabrics the flow rate of weak lye is:
m3/h
Caustic concentration of the
weak lye (wash liquor):
°Bé
mercerising solution:
°Bé
fresh lye from the stock:
°Bé
Product Process
Condition of fabrics before mercerising:
Singed:
Yes
No
Bleached:
Yes
No
Desized:
Yes
No
Dry
Wet
Washed:
Yes
No
if wet, pick up of the fabrics:
%
Water Process
Singeing:
m3/h
Desizing:
m3/h
Mercerising:
m3/h
Dyeing:
m3/h
Bleaching:
m3/h
Total:
m3/h
Do you have heat recovery systems on the pre-treatment machines?
Yes
No
Steam Process
Available heating steam pressure:
bar(g)
Required hot water temperature (max. 80…85°C):
°C
Cooling water inlet temperature:
°C
Power supply:
phases
Hz
V
Cost
In case we should provide a pay-back calculation, we need the following costs:
1 ton of steam
1 kg of NaOH 100%
1 kg of H2SO4 100%
1 kg of H2O2 30%
1 m³ of soft water
1 kWh
personnel costs per hour
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